| First of all, thank you for buying one of our machin. We are producing Vibratory Finishing Machin, Vibration applied machin, Precision procsing special machin with our accumulated techlogy and thorough quality systems under our motto that we serve our customers with the quality products. We would like to introduce, through this manual, how to properly use the machine, to perform its function in operation that our development and production team have made with their endeavors. This manual will guide the users to understand the equipment, how to use in the conditions, how to increase productivity, how to maintain the equipment in the very simple way.For anything that is t sufficiently dcribed, please feel free to contact our office, then we will supply with further information that we can do. We hope this equipment will do a good role in your busins, Good luck! From all the meers of Jin Poong B.R. Tech. 1.Warraty period of this equipment is 1 year or 2000 hours whichever com first. and warranty period of the electrical parts is 6 months. This is based on the rmal operation, operator’s mistake or mishandling of the equipment, excsive operation beyond its capability and failure to maintain on time will release the warranty obligation. 2. In any case that the user has changed the machine parts or corrected without any prior agreement, this warranty will be invalid.. PAINTING DURABILITY TTER MACHINE MODEL : TC - 15 ( - 1502) I. COMPOSITION OF THE EQUIPMENT1. VIBRATORY TULER2. SOUND COVER3. AUTO WATER & COMPOUND SUPPLY SYSTEM4. CONTROL UNIT II. SPECIFICATION OF THE EQUIPMENT 1. VIBRATORY TULER Tub interior dimension: W180mm x L530mm In-put area dimension: W130mm x L530mm LINING : Hot pour Polyurethane Casting, Thickns: 15mm Motor : 220V x 1Hp x 3ph x 60Hz. (2 pole) Motor R.P.M : 3500 2. SOUND COVER L920mm x W620mm x H900mm+120mm door with Gas Cylinder 3. AUTO WATER & COMPOUND SUPPLY SYSTEM Water tank, metered to be 500ml Water tank, metered to be 1000ml + addition of Compound 200ml Water tank, metered to be 500ml + addition of Compound 20ml Compound metering pump 300ml/min, adjusted to supply 200 ml by a timer. Compound metering pump 20ml/min, adjusted to supply 20 ml by a timer. III. UTILITY REQUIREMENT 1 Electrical Power: 220V x 1Ph (20A). 2 Tap water: 4L/Hr. (To be linked to the right side of the control unit by 8mm hose.) IV. INSTALLATION Just place on the flat concrete floor without any anchoring.In case the equipment is t horizontally leveled, the m in the tuler can move to a side,please be careful. Please link 3 wir from the motor to the U.V.W. terminal in the control box. Please link 2 wir from the main source of electrical power to the R.T. terminal in the box. Please link tap water to the supply valve on the right side of the control box by 8mm hose. In case Tap water contains some foreign substance, please install pre-filter before this hose. Please link a hose(20mm) from the hose nipple on left side of the control box to the main machine. A little longer hose is shipped with machine, please cut it off and adjust depending onthe site allocation . Please link the discharge valve on the rear side of machine to the laboratory discharge pipe line. Please leave the discharge valve always open except for the maintenance. A compound container needs to be placed in the room under the control box. Please remove the lid and place the container in the room and put a separate lid pre-drilledon 3 plac, 1 big hole in the center and 2 all hol on the right and left. On the center hole, please place a level sensor which emit alarm when there is t eughcompound in the container,and on the right and left hol insert 2 hos that come from the metering pumps. V. OPERATION Supply the control box with power (put the Breaker switch ON, put the disconnect switch ON) andput the selector switch ON, then you will have light on the Power lamp. Fill the vibratory tuler with media 15L (11.25L of Cone and 3.75L of Pyramid). Put the Mode to Manu and push on Start.If the m turns from front to back, the motor direction is correct.In case it turns in the opposite direction please correct by changing the wire. 1. PREPARATION COURSEThe media contains some flash and burrs. This course is, prior to the main course of tting, to condition the media by tuling to the right purpose of the tting. First of all, put MODE to Manu and push on PRE WATER-1, then 500ml tank will be filled with water. Pls push on only once, if you push on twice it will be sped.O Once it is full, it will be automatically disconnected. When the water is evacuated, the tank is automatically refilled, therefore from next time, there is need to put to Manu and fill again.. Set the timer 4 hours or 10 hours as required by your company (currently dignated to be 10 hours). Put Mode to PRE and push on Start then the tuler will start to run and 2000 ml of waterwill be supplied automatically.(4 tim of 500ml) At the time of start, 2000ml will be supplied and 500ml will be supplied every 30 min. automatically. The tank always keeps water 500ml. and suppli when it is required. 2. MAIN COURSE OF TTING This course is to tt whether the tting parts are safe or damaged when the media and partshave rubbed each other in the vibratory tuler. First of all, put MODE to Manu and push on MAIN Water-1, then water will be ready with 1000mlin the tank 1, push on MAIN Water-2 then water will be ready with 500ml in the tank 2. Push on Comp-1, then 200ml of compound will be added to 1000ml of water in the tank-1. Push on Comp-2, then 20ml of compound will be added to 500ml of water in the tank-2. Pls push on only once, if you push on twice it will be sped. Once you have filled for the first time, when the liquid is evacuated, it is made again automaticallytherefore there is need to do manually again. Set the timer 1 hour or 2 hours as required by your company. Put the MODE to Manu and start the machine, then 1000mml of water and 200ml of compoundwill be automatically supplied in the beginning and 500ml of water and 20ml of compoundwill be supplied every 30 min. (te) When there is t eugh compound, you will have Alarm light on the control panel,please fill the container with compound. VI. MAINTENANCE In case the inverter inside the control box repeats to trip, one of the 3 wir from the motormight have been disconnected by the vibration. Please take out the vibratory tuler from thound proof box and disele the drain pipe lin and lift up the tub and check the wirfrom the motor. If any of the wir were disconnected, please correct it. In case there is any loud ise from the vibratory tuler, the bearings on the motor must havebroken, please replace them referring to the ely drawing of the motor. In case the liquid of water and compound is t supplied well, some foreign substance might havebeen stuck in the ball, please clean the valve referring to the separate manual. In case compound is t well injected from the metering pump, please clean the balls on thuction and discharge port of the diaphragm pump.(Referring to the separate manual, pls clean part . 2,3,4.)This may happen after long holidays. Please clean the filter that is installed right after the in-put water valve on the right side ofthe control box. VII. WARRANTY & FREE REPLACEMENT We warrant quality for either 380 days from the date of shipment or 2000 hours of operation,whichever com first. In case any part do t work properly, we send replacement part only. |
