网络变压器模块自动点焊机
网络变压器模块市场需求量非常大，提高生产效率的主要瓶颈是，变压器绕组的漆包
线焊接到输入输出引脚上。传统工艺属于典型的劳动密集型作业，人为不确定因素很大。
浸锡时焊点大，容易造成短路，业务量较大的厂家通常把这部分工作外发到别的厂里完成
，这样就存在更多不可控因素，如生产质量、交货期、数量、产品安全等，同时增加了很
多本可以避免的费用，如运输费用，材料半成品的损耗费用，产品跟踪的管理费用、半成
品库存量大增的资金积压费用。
如果用网络变压器自动点焊机这些问题可以得到很好的解决，变压器绕组绕好线后直
接用简易夹具卡好漆包线，卡线速度是缠线到端子引脚速度的数倍，用机器自动点焊，焊
接完成后多余的漆包线自动断落，不存在短路的问题，也将人为因素降到水平，库存
的半成品数量降可到非常低，产品质量、交货期限、交货数量完全可以控制，产品生产的
管理变得非常简便。该机器由逆变高精密漆包线点焊机和一维自动化平台构成，自动化由
PLC控制，伺服马达提供快速准确的位移，人机界面便于更改机种灵活编程，焊接平均速
度为每点0.25秒。焊接电源可选择15组能量输出，可适应单线、双线、多线，线径变化等
不同能量需要，实现焊接质量的一致性、稳定性、可靠性。焊点为漆包线的铜材与端子的
铜材直接熔接，具有更宽的温度适应性。该工艺非常成熟，己帮多家企业导入生产。
网络变压器模块自动点焊机适用于网络滤波器(TNC)绕组漆包线与PIN脚焊接,网络滤波
器绕组漆包线与PCB焊接,网络接口PIN脚与PCB焊接,贴片电感焊接
Network transformers module high-speed automatic spot welding machine
High-speed network module automatic spot welding transformer
Network transformer module market demand is very large, and increase
productivity of the main bottleneck is that the transformer windings of the
wire soldered to the input and output pins. Traditional process is typically
labor-intensive operations, a large man-made uncertainties. Solder joints, and
easily lead to short-circuit, many of the larger volume of business
manufacturers of this part of the work is usually outsourced to another to
complete the factory, so that there is more uncontrollable factors, such as
quality management, delivery management, the number of management, product
security, has also increased the cost of a lot of this can be avoided, such as
transportation costs, materials costs of the loss of semi-finished products,
products with the management of the cost of fully mechanized, semi-finished
inventory backlog increase in the cost of funds.
If the automatic spot welding machine network transformer will solve
these problems, the transformer winding around the well after the direct use
of simple line card good fixture wire, card line speed is several times the
speed of winding, automatic spot welding machine, welding redundant after the
completion of the Automatic wire cut off, short-circuit the problem does not
exist, will also minimize the level of man-made factors, the number of semi-
finished goods inventory can be reduced to very low, product quality, delivery
period, the number of delivery can control, change management products very
simple. The machine by the inverter spot welding machine high-precision wire
and one-dimensional automation platforms, automated by PLC control, servo
motor to provide fast and accurate displacement, human-machine interface to
facilitate programming flexibility to change aircraft types, welding speed of
0.25 seconds for each point .
The process is very mature and has helped a number of well-known enterprises
into production, the customer! Free of charge to help customers into the
production process.